March 28, 2022 NHTSA CAMPAIGN NUMBER: 22V198000
Frame Support Not Tightened Properly
A loose frame support may reduce the vehicle’s structural protection in a crash, increasing the risk of injury.
NHTSA Campaign Number: 22V198
Manufacturer Bugatti
Components STRUCTURE
Potential Number of Units Affected 1
Summary
Bugatti is recalling one 2018 Chiron vehicle. One of the screws that fastens the front frame support may be loose.
Remedy
Bugatti recommends the car not be driven until the screws have been correctly tightened. A dealer will inspect the screws to the front frame support and tighten them as necessary, free of charge. The affected vehicle was repaired March 31, 2022. Owners may contact Bugatti customer service at 1-703-826-7545. Bugatti’s number for this recall is BUGCR027.
Notes
Owners may also contact the National Highway Traffic Safety Administration Vehicle Safety Hotline at 1-888-327-4236 (TTY 1-800-424-9153), or go to www.nhtsa.gov.
Chronology :
March 03 2022:
The torque wrench system gave no indication of the affected screw as being less than the desired torque specification.
Internal check of all production cars regarding the screwing protocols and torque procedures.
Investigation of all cars produced prior to March 03, 2022.
Analyser
Until March 11 2022:
Analysis of all screw connection data base of every produced car since 2016 (Start Of Chiron Production).
Until March 16 2022:
Further investigation with internal and external experts.
Board decided as critical
March 21 2022:
1 USA car identified with need for action.
1 Affected Product
Vehicle
MAKE | MODEL | YEAR |
BUGATTI | CHIRON | 2018 |
4 Associated Documents
Recall Acknowledgement
RCAK-22V198-3949.pdf 645.454KB
Defect Notice 573 Report
RCLRPT-22V198-3424.PDF 319.209KB
RCLRPT-22V198-3424
Recall Quarterly Report #1, 2022-1
RCLQRT-22V198-3792.PDF 211.109KB
RCLQRT-22V198-3792
Manufacturer Notices(to Dealers,etc) – Dealer Notification re : Front Frame Support Fastener Torque Check
RCMN-22V198-3881
Recalls Documents
https://www-odi.nhtsa.dot.gov/acms/cs/documentList.xhtml?docId=22V198&docType=RCL
- Durable Ratchet Head: Made from Hardened treated Chrome Vanadium steel alloy (Cr-V) Corrosion-Retardant: Satin Finish. Made in Taiwan
- Easy Storage: A sturdy plastic storage case is included. Non-Slip Grip: Knurled handle
- Easy to Read: High Contrast & Dual Range Scale. Accurate: Pre-Calibrated to ± 4%
- Accessories included: 1/2" Drive 5" long Extension Bar and 1/2" Drive to 3/8" Drive Reducer
- Simple and Reliable: “Click” sound tells the preset torque value is reached. Stop applying force when you hear and feel it.
- PORTABILITY: Torque wrench 1/2 inch drive has a durable case for portability or storage
- ADDED COMFORT: Bi-material handle for comfort and grip of the 1/2 torque wrench
- HASSLE FREE USE: Locking feature adjusts quick and easily for hassle free use
- QUICK IDENTIFICATION: Scales stamped into housing showing inch and metric torque settings
- Meets or Exceeds ASME Specifications
- PRECISION - Ships pre-calibrated to +/- 4% accuracy and ready to use. Include calibration certificate with traceable serial number.
- DURABLE - Reinforced ratchet gear head constructed from hardened, heat treated Chrome Vanadium alloy steel.
- LONG-LASTING - Rust & corrosion protection with our unique and newly invented Electro-Black finish treatment.
- PERFORMANCE - Features an easy-to-read, highlighted yellow print dual-range scale. Identify the markings even in low-light conditions.
- COMFORTABLE - Comes with a reversible ratchet head that drives in both directions and measure torque in a clockwise direction.
- PRECISE - Ships pre-calibrated to +/- 4% accuracy and ready to use. Include calibration certificate with traceable serial number.
- DURABLE - Reinforced ratchet gear head constructed from hardened, heat-treated Chrome Vanadium alloy steel.
- LONGEVITY - Rust & corrosion protection with our unique and newly invented Electro-Black finish treatment.
- PERFORMANCE - Features an easy-to-read, highlighted yellow print dual-range scale. Identify the markings even under low-light conditions.
- COMFORT - Comes with a reversible ratchet head that drives in both directions and measures torque in a clockwise direction.
- PRECISION - Ships pre-calibrated to +/- 4% accuracy and ready to use. Include calibration certificate with traceable serial number.
- DURABLE - Reinforced ratchet gear head constructed from hardened, heat treated Chrome Vanadium alloy steel.
- LONG-LASTING - Rust & corrosion protection with our unique and newly invented Electro-Black finish treatment.
- PERFORMANCE - Features an easy-to-read, highlighted yellow print dual-range scale. Identify the markings even in low-light conditions.
- COMFORTABLE - Comes with a reversible ratchet head that drives in both directions and measure torque in a clockwise direction.
- The Durable Ratchet Gear Heads are Nade of Hardened Heat-Treated Chromium Vanadium Alloy Steel (Cr-V) . Non-Slip Knurled Handle. Black Electroplating Surface Treatment, Rust Resistant, Corrosion Resistant.
- Accurate: Pre-Calibrated to ± 4%.High Contrast & Dual Range Scale, Include Measurement Instructions with Calibration.
- The quick-release reversible head design is used to replace the socket by touching the middle part, and the driving direction can be changed by flipping the biased drive switch.
- Simple and Reliable Operation, Equipped with Bidirectional Drive Ratchet Head to Measure Torque Clockwise.
- Easy to Store and Includes a Sturdy Plastic Storage Box. Accessories included: 1/2" Drive 5" long Extension Bar and 1/2" Drive to 3/8" Drive Reducer
- PRECISION - Ships pre-calibrated to +/- 4% accuracy and ready to use. Include calibration certificate with traceable serial number.
- DURABLE - Reinforced ratchet gear head constructed from hardened, heat treated Chrome Vanadium alloy steel.
- LONG-LASTING - Rust & corrosion protection with our unique and newly invented Electro-Black finish treatment.
- PERFORMANCE - Features an easy-to-read, highlighted yellow print dual-range scale. Identify the markings even in low-light conditions.
- COMFORTABLE - Comes with a reversible ratchet head that drives in both directions and measure torque in a clockwise direction.
- 3/8 inch drive torque wrench with 15-80 ft.-lb./20.4-108.5 Nm range; reminder: to prevent the ratchet from breaking, please do not overload the torque wrench
- Durable ratchet head made from hardened treated Chrome Vanadium steel alloy (Cr-V); bright, full polish chrome finish wipes easily clean and resists rust and corrosion
- High contrast and dual range scale pre-calibrated to ± 4%; tips: for precise scale adjustment, please use the imperial scale; the conversion formula between imperial scale and metric scale is 1 Nm = 8.86 in-lbs
- Includes sturdy plastic case for storage and portability
- NOTE: unlock before adjusting the torque value, lock after adjusting for stability of working torque; when finished, loosen locking ring and adjust to the lowest value for next use
- It can deliver up to 80 ft-lb torque during accurately tightening fasteners to vehicle or any other equipment. Factory calibrated to +/-4% clockwise accuracy.
- It is designed to easily turn the handle to set the amount of torque you need and give you audible click when the torque setting value is reached.
- The locking button at the end of the handle helps you prevent accidentally change of torque setting value. The knurled handle gives you a secure and comfortable grip for tightening or loosening fasteners.
- The wrench head is constructed from chrome-vanadium alloy steel providing durability for heavy duty use. The black finish resists rust and corrosion and easily wipes clean of oil and dirt.
- Highlighted orange color on the scale makes it easy to read. Made in Taiwan
- Precise Measurements - This 1/4-inch Drive Click Torque Wrench provides a 20-200in.lb/2.26-22.6N.m range, allowing for accurate and reliable torque measurements for various applications.
- Easy Use - Featuring a secure locking mechanism, high contrast micrometer, and fast stripping design, this torque wrench simplifies Nm setup, reducing errors and ensuring efficiency.
- Sturdy Material - Long-lasting CRV steel construction ensures durability and reliability, making this 1/4" torque wrench an ideal investment for professionals and DIY enthusiasts alike.
- Ergonomic Design - The ratchet torque wrench offers easy access to tight spaces, an aluminum non-slip handle, and an ergonomic grip, providing comfort and security during use.
- Dual Torque Display - The lockable quick adjust dual torque setting display shows values in both newton meters and foot pounds, offering versatility and flexibility for a range of applications.
Last update on 2023-05-24 / Affiliate links / Images from Amazon Product Advertising API
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April 2022 To all Bugatti Partners Subject: Front Frame Support Fastener Torque Check Dear Bugatti Partners, BUGATTI Automobiles SAS has determined that a defect relating to motor vehicle safety can exist in certain 2018 model year BUGATTI Chiron vehicles worldwide. Customers with affected cars will be contacted within the next days. A copy of a generic letter to customers used in this recall can be found on the Partner Portal. You can find the technical bulletin, which is the leading document for you in this recall on the partner portal as well. The Campaign ID from BUGATTI for this is BUGCR027. Furthermore we will publish an FAQ on the Partner Portal. If you have any further questions please contact: For NAR: Dedrick Hagans: dedrick.hagans@bugatti.us For Europe: Manuel Comploi: manuel.comploi@bugatti-rimac.com For Middle East and Asia: pierre.fresse@bugatti-rimac.com The following section seeks to highlight the important aspects of the recall for you. During an internal process check on torque range system, some fastening screws has been identified to be out of the acceptable torque range on three vehicles. In the event of a crash, the support may not fulfill its functionality which could result in an increased risk of injury. You will have to arrange pick up of the car from the customer and transport it to your Dealership. What is the issue? What will you do? How to charge Bugatti SAS for the repair costs? How to charge Bugatti SAS for the transportation costs? When do customers receive their letters? Do we need any special tools for this replacement of parts? What happens after the repair? You should treat this recall work as any other Warranty related claim the Warranty Claim Ticketing System in Salesforce and following Bulletin guidelines – ensuring compliance to the new Warranty process effective from 24th December 2021. Please note that all transport related costs to the nearest BUGATTI partner will be covered by BUGATTI for this recall. You should treat the related transportation costs as you would for any other Warranty related claim – using Salesforce Warranty Claim Ticket, again ensuring compliance to the new Warranty process effective from 24th December 2021. Physical letters will be sent to all affected Customers in the coming days – the customer details may be validated with you as their recognised BUGATTI Partner – in this instance we would ask for your full support so as to ensure BUGATTI Molsheim are able to reach all impacted customers as soon as possible. We would ask wherever possible and where it is evident that you have a potential impacted Customer vehicle in your Car Parc that you support with proactive management of the Customer in this instance. As per the workshop manual information you should have all required tools for such a replacement. You should arrange return to the Customer at a convenient point and time. We would like you to know that we sincerely appreciate your continued support of our customers and Brand. Thank you in advance! Yours Sincerely, Holger Brandt Director, Aftersales & Customer Services BUGATTI Automobiles S.A.S
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Part 573 Safety Recall Report Manufacturer Name : Bugatti Submission Date : MAR 28, 2022 NHTSA Recall No.: 22V-198 Manufacturer Recall No. : BUGCR027 Manufacturer Information : Manufacturer Name : Bugatti Address : 1 Chateau St Jean Dorlisheim, France 00 67120 Company phone : 999 Vehicle Information : Vehicle 1: 2018-2018 Bugatti Chiron Vehicle Type: LIGHT VEHICLES Body Style: 2-DOOR Power Train : GAS Population : 0MB Control No.: 2127-0004 22V-198 ~ om NHTSA HA.TIOMAl HIOHWAYTRAJJ’IC SAFETY AOMIMISTAATlON Number of potentially involved : 1 Estimated percentage with defect : 100 % Descriptive Information : During an internal process check on torque wrench system, one screw has been identified to be safety relevant and below the intended torque specification range. Production Dates: NOV 16, 2017 – NOV 16, 2017 VIN Range 1 : Begin : D Not sequential Description of Defect : Description of the Defect : One of two screws, fastening a front frame support, is 50% below the defined torque (9Nm instead of min. 19Nm). FMVSS 1 : NR FMVSS 2 : NR Description of the Safety Risk : In the event of a crash the support may not fulfill its functionality. Description of the Cause : During testing the torque wrench system did not provide any indication the affected screw was below the intended torque specification Identification of Any Warning No warning would occur that can Occur : Involved Components : The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report Component Name 1 : NR Component Description : NR Component Part Number : NR Supplier Identification : Component Manufacturer Name : Bugatti Automobiles SAS Address: 1 Chateau St. Jean Molsheim/Dorlisheim Foreign States 67120 Country: France Chronology : March 03 2022: 22V-198 The torque wrench system gave no indication of the affected screw as being less than the desired torque specification. Internal check of all production cars regarding the screwing protocols and torque procedures. Investigation of all cars produced prior to March 03, 2022. Analyser Until March 11 2022: Analysis of all screw connection data base of every produced car since 2016 (Start Of Chiron Production). Until March 16 2022: Further investigation with internal and external experts. Board decided as critical March 21 2022: 1 USA car identified with need for action. Description of Remedy : Page2 Description of Remedy Program : One Chiron model vehicle delivered will need a screw torque check at a front frame support The screw has to be tightened to the specific torque. Transportation of the affected vehicle will be covered by Bugatti to an authorized Bugatti repair workshop. How Remedy Component Differs No component replacement from Recalled Component: The information contained in this report was submitted pursuant to 49 CFR §573 Part 573 Safety Recall Report 22V-198 Page3 Identify How /When Recall Condition Additional check of all production cars regarding the torque specification was Corrected in Production : procedures and protocols. Recall Schedule : Description of Recall Schedule : Vehicle will be recalled and customer will receive a letter via mailing address. Our Bugatti After Sales personnel and Bugatti franchised service partners will also inform customer individually by phone or e-mail to arrange an appointment to have the recall performed. Planned Dealer Notification Date : APR OS, 2022 – MAY OS, 2022 Planned Owner Notification Date : APR 04, 2022 – MAY 02, 2022 * NR – Not Reported The information contained in this report was submitted pursuant to 49 CFR §573
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